KALIMPACT , Hard Composite Rubber
Hard-material-rubber composite for heavy impact and wear loadings
As a hard material composite formed with rubber, KALIMPACT is primarily used where high impact loading occurs in combination with heavy abrasion. The wear protection material is vulcanized in rubber.
Depending on the specific abrasion and impact resistance requirements, KALIMPACT comprises either fused cast basalt ABRESIST, oxide ceramics KALOCER or welded hard surfacing KALMETALL.
features and benefits
specifications
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FEATURES & BENEFITS
The combination of a rubber base vulcanized on various materials, provides excellent wear resistance for multiple applications.
Depending on the application and the predominant type of impact, we may suggest our KALIMPACT solutions with rubber vulcanized on Kalocer Ceramics , Hard Kalmetall plates , Abresist Basalt plates… in various shapes and thicknesses ,
KALOCER in large squares
- very high impact strength
- Steep angle of impact
- Highly abrasion-resistant
- mechanical or magnetic fastening
- Noise reduction
ABRESIST plates
- soft impact strength
- flat angle of impact
- very abrasion-resistant
- mechanical or magnetic fastening
- noise reduction
KALMETALL plates
- Outstanding impact strength
- Flat and steep angle of impact
- Abrasion-resistant
- Mechanical fastening
- Noise reduction
KALOCER in mosaic mats
- soft impact strength
- Flat angle of impact
- Abrasion-resistant
- Adaptable to convex and concave shapes
- Thin walls
- Easily cut to size
- Bondable
- Noise reduction
Long-Lasting Wear Protection
KALIMPACT solutions are suitable for areas where material velocity , weight , shapes may cause localised wear by impact.
This is typical for conveyor chutes for example, where material is projected on the chute surface area , sometimes at high velocities.
The vulcanized rubber in KALIMPACT plates, helps with noise reduction.
PRODUCT SPECIFICATIONS
TECHNICAL PROPERTIES
MINERAL BASED WEAR-PROTECTION
PRODUCT
DESCRIPTION
DELIVERY FORMS & SHAPES
TEMPERATURE °C
WEAR APPLICATIONS
HARDNESS IN VICKERS HV
HARDNESS IN MOHS
ABRESIST
Fused Cast Basalt
Plates, Cylinders , Pipes
350
ABRASION
(1140)
8
KALCRET
Hard Compound
Can be Trowed, Sprayed , Molded
800
ABRASION , HIGH TEMPERATURE
(1250)
8,1
KALOCER
High Alumina Ceramic
Tiles, Pipes, various shapes
1000
ABRASION
(2100)
9,1
KALCOR
Zirconium Corrundum
Plates , various shapes
1200
WEAR, CORROSION, THERMAL CHOCS
(2000)
9
KALCERAM
HARD ALUMINA
Tiles
350
SLIDE PROMOTION
(500)
6
The hardness values in brackets (HV Vickers) are for indication only
ABRESIST , KALOCER, KALCOR, KALCERAM ,KALCRET ,KALSICA, are trade names of KALENBORN KALPROTECT GmbH , Germany
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